Solution > The Application of Lidar in Industrial Manufacturing
The Application of Lidar in Industrial Manufacturing
Non contact micrometer level measurement, multi-sensor collaborative detection, real-time data traceability and analysis
Medium distance light pulse series
Industry/Project Background Introduction
In modern industrial manufacturing, traditional contact measurement is difficult to meet complex production needs. Laser ranging detection systems obtain real-time workpiece size data through non-contact methods, avoiding errors caused by mechanical wear and effectively reducing product defects; The system adopts multi-sensor collaborative work, which can comprehensively capture the three-dimensional shape changes of the workpiece, identify potential deviations in advance, and reduce the production of non-conforming products; The detection process does not require manual intervention, and the measurement results are directly transmitted to the control system for coordinated adjustment with the production line equipment; The digital management platform integrates all testing data to achieve full traceability of product quality, providing a basis for process optimization while reducing resource investment in manual quality inspection.
Application scenarios
- Micro scale size measurement, achieving full inspection instead of sampling inspection
- Real time monitoring of high-speed production lines to ensure machining accuracy
- Gap control in complex assembly processes to prevent product defects
Technical Proposal
- Measurement accuracy up to ± 10 μ m, meeting the requirements of precision manufacturing
- Response speed up to 1000Hz, suitable for high-speed assembly line detection
- Multi sensor networking technology to achieve full coverage of three-dimensional space
Customer Value
- Real time quality warning, reducing defect rate by over 80%
- From detection to feedback, the entire process takes less than 5ms to ensure the continuity of the production line
- Data driven decision-making to achieve traceability of the entire quality process
Technical highlights
- Supports synchronous collection of up to 16 measurement points, covering complex workpieces
- Collision risk prediction accuracy>99%, preventing equipment damage
- Real time upload of detection data to the cloud, supporting quality big data analysis
Case diagram
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